Пінополістирол EPS
Hot Melting Densifier
Transform bulky foam waste into dense, valuable ingots. Our hot-melt technology achieves maximum volume reduction for profitable recycling.
Отримати індивідуальну пропозиціюWhy Choose Our Hot Melt Densifier?
Superior Volume Reduction
Hot-melt technology achieves an industry-leading compression ratio of up to 90:1, turning large piles of foam into small, dense ingots.
Create Profitable Ingots
The output is a solid, easy-to-handle PS ingot that is a valuable commodity, turning your waste disposal costs into a new revenue stream.
Broad Material Capability
Effectively processes a wide range of foam types, including EPS, XPS (insulation board), EPP, and PSP (food trays).
High-Efficiency Operation
Integrates crushing, melting, and extrusion into one continuous, automated process controlled by a user-friendly PLC system for stable output.
High-Density Output
Produces solidified blocks with a density of 600-800 kg/m³, making them easy to stack, store, and transport without breaking apart.
Environmentally Friendly
Diverts enormous amounts of foam from landfills. The melting process is controlled to minimize odors, ensuring a cleaner operational environment.
From Waste Foam to Valuable Ingot
Feeding & Shredding
Bulky foam waste is fed into the hopper, where a high-torque shredder breaks it into small, uniform pieces.
Нагрівання та плавлення
The shredded pieces are conveyed into the heating barrel by a specialized screw mechanism, where they are melted into a molten state.
Extrusion
The screw pushes the molten plastic through a die, purging gases and impurities while forming a continuous, dense rope of material.
Cooling & Solidifying
The extruded material cools rapidly upon exiting the machine, solidifying into dense, hard ingots or blocks.
Collection & Sale
The finished ingots are easily stacked on pallets for storage, transport, and sale to plastic recyclers and manufacturers.
See the Densifier in Action
Watch how our machine effortlessly transforms mountains of foam scrap into valuable, compact ingots.
Core Components of Our Machine
Dual-Shaft Shredder
Features powerful, wear-resistant blades that efficiently break down all types of foam waste, ensuring a consistent feed for the melting system.
Hot Melt Screw Extruder
The heart of the machine. A high-strength alloy screw designed to convey, compress, and heat the foam into a uniform molten state.
Advanced Heating System
Multiple independent heating zones along the barrel allow for precise temperature control, ensuring optimal melting without burning the material.
Smart PLC Control System
Automates the entire process, from shredder speed to heating temperature, ensuring consistent performance, safety, and ease of use for the operator.
Технічні характеристики
| Параметр | Специфікація |
|---|---|
| Вихідна потужність | 150-200 kg/hour |
| Коефіцієнт стиснення | 90:1 |
| Compressed Density | 600-800 kg/m³ |
| Діаметр гвинта | Φ190 mm |
| Потужність двигуна дробарки | 4 kW x 2 |
| Main Extruder Motor | 18.5 kW |
| Total Heating Power | 14 kW |
| Застосовувані матеріали | EPS, XPS, EPE, EPP, PSP |
| Вага машини | ~2500 kg |
| Voltage | Customizable (e.g., 380V/50Hz, 480V/60Hz) |
Machine & Product Gallery
Request a Quote for Your Densifier
Provide your requirements, and our experts will configure the perfect hot-melt solution for your business.
